What is a VFD Spindle, and why you do not want one on a hobby grade machine

What is a VDF anyway?

VFD – variable frequency drive. You know how regular AC is 60hz (60 times per second cycles the AC current wave) – a motor connected to mains, runs at some multiple of “60x/sec” natively. Getting different speeds, depend on cutting power to it for some duration of each cycle (thus you can control the speed, but you have to sacrifice output (horsepower) in the process.

A VFD takes the incoming mains, makes it high voltage DC. Then uses an inverter to make it back into AC but a variable frequency (usually 100hz -> 400hz for cnc spindles) – so the motor can then be fine tuned to any RPM without limiting its output power.

Why is this a thing in the CNC world? Well if you do really advanced machining, you want the exact rpm of the bit spinning to calculate just how big a chip of material its cutting per rotation. Then you move the bit along at a exact optimal speed to take just the perfect size of chip to a) remove as much material as possible and b) ensure optimal tool life.

However, thats on big steel framed industrial machines. Our hobbygrade machine, flex a little so you can never dial that recipe in that close anyway as you need to accomodate the flex and loose belt drives and cheap leadscrews. So its pointless adding a heavy, complex, VFD spindle on our machines. It like putting a V8 with twin turbos and the worlds best engine management computer, into a golf cart


Video: Sign CNC Cut, Install and Test

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How to Code: Part 3 – Setting up your Computer

In Part 3 we’ll be going over all the applications and tools you need to get started.  The following all assume a kinda clean Windows install. 

Code Editor: Atom.io

Download and install Atom: https://atom.io/

What does it do? Its a text-editor with some added tools to syntax highlight code (amongst others) – makes typing code just a little easier.  By far not the only one!  Like I said in part 2 – theres passionate supporters of every editor out there.   I am an Atom fan, but you dont need to be. Heck, if your on Linux, you could even join #vim-vs-emacs fights on Reddit

But whatever you do, DONT USE NANO! Ever! (; 

Git command Line tools: Git-SCM

Download and install Git-SCM (Comes with MinGW):  https://git-scm.com/

What does it do?  GIT is a Version Control System.  It helps you code in a way that has a history attached to it – working in any kind of team, or releasing a project as open source will see you working in git. Also, getting code from others, often involves a little git.  There’s also a big developer community around Github, so make sure to sign up for a free account at Github too while you are at it. 

Learning Git:  Git Branch Game

As a gamer, i think you’ll appreciate getting some Git practise on :  https://learngitbranching.js.org/

Support for JS on the console: NodeJS

NodeJS – Install this to get support for the NodeJS environment, and it also installs the Node Package Manager (npm) that is used for installing and managing other node components:  https://nodejs.org/en/

PS: Make sure to grab NodeJS LTS Version (v8 at the time of writing) – the LTS versions are “Long term support” versions, ie stable, and will be maintained for a couple years.  Makes your code work longer. 

Browser:  Chrome for the win

Yeah I know, its contentious – but Chrome just has the best developer console of them all.  I won’t force you to use it as your daily driver against your will, but any specific debug exercises will be shown in Chrome, so easier to follow along. 


Online Snippet tools: CodePen, JSFiddle, etc

Checkout CodePen and JsFiddle

These are tools that run online, and give you a one stop window to test a little html+css+js in a quick go fashion.  I use it a LOT while developing user interfaces.  The community around these also share some amazing work you can look at, learn from, and fork. (What’s a Fork?  You’d know if you played the Git Game above (;  lol) 

How to Code: Part 2 – Language

Probably the most argued topic on the internet, after VIM vs Emac (No… that ones Part 3 (;  – just wait!)  is which language to start of learning. 

When I got started, most of the actual work I had to do was web-based things at the time, so I had my earliest coding experience in PHP.  Not as writing code though, just simple modifications to Joomla templates, that sort of thing.   But I have to admit its been years since I had to look at any real PHP.   Along with that there was a little frontend work (HTML mostly) but again, nothing advanced. 

Then for a while I did server support for the folks at Novell, where most of the applications was some kind of Java running on a Tomcat server. Sadly here it was more engineering and implementations, than coding, so I won’t dare say Java had impact on my life.  During those years though I had a lot more exposure to plain scripting.  Yeah you know, those same Batch files you already know.  And their cousins over in the Linux world, Bash Scripts. 
Initially nothing more than sequencing a few repetitive commands/task to ease the laziness (: 

It wasn’t really until around Nov 2015 that I started “coding”.    At the time I had a “need” – i needed an application to convert CAD drawings to GCODE for running the Laser Cutter I just built.   at the time there wasnt any free software that could do it, and well, I am frugal as fuck!   One of the most major things that software had to do was talk to a physical controller over USB Serial.  Thats kinda daunting.  But the wonders of open source came to my rescue and I found a project called CNCWeb online that had some example code of how to talk to a CNC machine over serial. This was written in, what up to now I was told is the evilest evil in the world, JAVASCRIPT!.  So learn it I had to, to eventually modify CNCWeb into the now infamous LaserWeb

Oh no, Javascript? Whats that? Java’s useless Cousin?  A scripting language not usable for anything?   Yeah it has a kinda bad rap.  But … we also live in interesting time, and somewhere in the world there’s a lot of hipsters sitting in front of macbooks and sipping Starbucks, who realised that JS is a pretty popular language…. And suddenly its making a comeback like nothing! 

So, as we near the end of 2018, Javascript has become the language of choice for the things I have to do.   “Wait what?  How! I thought it just runs in a web browser?” I hear you say?  No longer my friend.   Javascript can run on ANYTHING.  And think about it, of all the apps, pages and things you interact with daily, name one that doesnt?! 

Everything you say?  Well… YES.   And in many cases the SAME code runs on everything.  Everything like what?

  • Browsers.  Almost every device today has a browser and they ALL understand Javascript. 
  • Bare metal applications.   Enter NODEJS – a Javascript engine that runs on Windows, Mac and Linux – and allows your applications written in javascript to run without a Browser
  • Pretty packaged applications.   There’s ELECTRON – an add-on to NodeJS that helps you pack the application into a nice installer that runs on Win/Mac/Linux (Same code, runs on all three OSs! Neat huh?) 
  • Mobile Applications.   That same Javascript skills you already have now? Yeah – they can be made into Mobile apps for very little extra effort too!  Using an awesome tool called CORDOVA
  • Lets go a little further into the Absurd!  Remember those PCBs with Microcontrollers on them I showed you, yeah, turns out you can also run Javascript on them with ESPRUINO sometimes!

See why I am thinking we start you off with Javascript yet?  One skill, ALL platforms!  

Oh you said that hasnt convinced you yet? Lets try and find a few other reasons. 

  • Remember how in Part 1 I said LIBRARIES make your job easier?  Well checkout the NPM (Node Package Manager) repository at NPNJS.COM – literally thousands of modules you can use in Node/Electron applications.  Want a library to make a pretty user interface? Checkout MetroUI and Bootstrap.  What about a couple plugins for the mobile world? Checkout CORDOVA PLUGINS. 3D Animations and WebGL, and WebVR etc?  Nothing easier or better than ThreeJS 
  • What about Documentation?   Checkout the Documentation links on the pages above!   Projects like Cordova, Metro, ThreeJS, etc all SHINE at this!  
  • Need to ask for help?   Stackoverflow man, its saved me so many times!    Not only for asking questions, its a GOLDMINE for finding working example code!  
  • Future proof?  Hell yeah, they are even going as far as not calling it Javascript anymore.  EMCAScript is turning in a full on programming language!  Learn today, can still use tomorrow
  • Is there life after JS?  Yes of course.  Basic development concepts we learn in JS (Whats a Variable, whats a function, whats a Class, whats an Object, how does Scopes work, how to Build, etc are all going to be transferrable to other languages!   But right now its EASIER than any of the other languages.  A forgotten semicolon wont break JS code (; 

So, what do you think! Excited yet? 

How to Code: Part 1 – Software Developers don’t want you to know these 5 secrets! You won’t believe number 4!!!

So recently a good friend of mine, approached me with the request: “Can you teach me to code?” 

Of course I would, but I also struggled with where to find the time to do so (letting down the poor guy on more than one occasion!), it is after all a time consuming exercise, and for the next couple months, I’m low on free time (moving house and expecting a new baby).     One other thing the lack of free time has been taking away from, has been putting up fresh content on this blog too (With the effect that my daily views has gone down by around 60% since two years ago). 
Giving it all some thought, i figured, one way to invest what free time I have into both causes, might actually lead to a good idea.  Instead of just teaching Marco, isn’t there maybe a way I can teach all of you?  And in turn, some of you can help teach Marco too? (: Imagine that!

Knowing upfront this is going to lead to a LOT of articles, I guess a good place to kick this off is with a Part 1.  And what better way to get this to gain some popularity than with a requisite clickbait-y title 😀

So what should Part 1 be?  Well, when I started teaching myself to code 3 years ago – there were a couple things that stopped me from starting.  If you have these barriers-to-entry stopping you from even trying, then whats the point in continuing this series?  So – for part 1 – lets start off by addressing some of these Myths thats keeping you in the mindset of “I can’t code”

1.   Its called CODE so it must be hard

Bullshit! It used to be code years ago, cryptic, hard to read, hard to write and hard to understand.  These days, i think you’re better off thinking of it as plain old English, but with some basic rules of what goes where.   It’s really not that hard! Its not cryptic.  Anyone can, right now, figure out what a well-written piece of code does.      Caveat here of course, some developers try to push their superiority complex on the world, by writing code in styles no one can figure out what they are doing.   Stay away from those people, you don’t need that negativity in your life (;  –   the GOOD open source projects all have a relaxed coding style, where its easy to work with. 

2.  I’m going to have to write a tonne of code right?

Wrong!   Over the last few decades, millions of wonderful people have gone and shared their work with the world.  For MOST things you want to do, there is some kind of library/api/example code/documentation to work from.   Most of your work is in bringing these things together.  There is no shame in using Libraries to make your life easier! And believe me, they do make it easier! 

3.  Developers sit down, write a couple hundred lines of code, then (execute or compile) it and it just works!  Mine doesnt!

Yeah, uhm, that not how it works.  You look at someones code submission say on Github, and its a beautifully polished piece that works?  Thats not how it started!   Developers will never admit it, but they – just like you – often typed out a couple lines, run it, test it, debug it, add something on to it, make it do more, test again, find a problem, sit on the problem for hours trying to see why it doesnt work. Realise its a typo, fix it, test again. Rinse and repeat a few times, finally have the function doing exactly what they want. Then they sit down for a couple hours making it pretty, and adding nice comments.   Thats the version they wrap up into nice Commit and send to Github.    So no, you are no less than them, they just tend to hide the struggle and tell you you are stupid, to maintain that superiority complex

4.  It’s called “Development” for a reason

This ones probably the biggest secret.  That application you use daily:  Its so smooth and finished and works so well right?  Well, it didnt get that way from sitting down and writing it in one go.  
The reality of development is that you start with something small, an idea, or a small existing piece of code.   Then you DEVELOP the idea little by little until its great.  It takes months sometimes and thats fine.  Thats why they call it Development, its not done in one go, its a bunch of tiny little leaps!  
So, most importantly, don’t feel bad at your little unpolished turd that finally compiles… keep at it, and in a few short months it too could be a diamond!

5.  Other developers are so evil!

When you just get started, you might soon find yourself in a situation where you need to reach out to another developer (say the one who writes that Libary you want to use) – either to report an issue with their code, or to ask a question, or something like that.   I bet you in just a few weeks you’ll come back and say something like “It’s useless, those guys just dont want to help! They were rude to me! etc”.  Well, it’s empirically untrue. Developers DO want to help you become a developer too.  But with Open Source software especially, those same developers face a lot of abuse from users.  Because of that, most, if not all, has an automatical defensive response, until proven otherwise.   You can get help, but how you ask for it, thats the secret.  There is a LOOOONG document that is worth taking the time, to read from start to finish.  It contains some of the BEST advice I’ve ever read in my life.  Since I started reading it and practising it, i’ve been able to get absolute GOLD from developers the world sees as “evil”.  Of course a little plain old friendliness, kindness and rallying up a couple donations toward their projects, also doesn’t hurt.  
Head over to http://www.catb.org/esr/faqs/smart-questions.html to learn all about HOW to ask for help (: 

New Video! Part [1] RGB LED Sign

Checkout the video showing how I made the sign on my OpenBuilds OX CNC